Plates for Wafer Production

                                           Hot plates  with

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vacuum chucks

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gas-tight covers for nitrogen or vacuum

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lift pins for contact or proximity baking

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heat-cool feature


Vacuum Chuck hot plates
 

Wenesco's hot vacuum chuck utilizes high uniformity heaters controlled with an accurate digital thermostat to assure even heating across the entire plate. The substrate is secured to the plate surface when air is suctioned out of the vacuum chuck. The temperature sensor, imbedded in the vacuum chuck, monitors and maintains the selected temperature, thus controlling the cure rate of fluid materials deposited on the substrate.

A hot vacuum chuck system may also include provisions for cooling the substrate after hardening, by shutting down the heat and directing a cooling gas flow towards the emulsion. This process integrates both the hardening and cooling operations and improves product throughput.

Other applications include probing, characterization, inspection and failure analysis of semiconductor wafers and chips, surface annealing, metal disposition, baking, and other material research.

The standard sizes of hot vacuum chucks range from 15mm to 600mm . Temperature ranges for standard models are available to 537C, with higher temperature limits available for custom hot chucks.

 

Model HP66V hot plate with PV4 vacuum chuck

 

 

Model HP1212QPV3 hot plate, with four independent PV3  plate styles.  This feature is available with any plate style for chucks up to 24 x 24 in.

 

 

 

Model HP99V shown with optional pneumatic lift pins. The` pins can be actuated manually, or programmed using a time or temperature base.
  
 Lift pins are further explained near the bottom of this page

VACUUM CHUCK HOT PLATES 

These versatile heated chucks provide a means for a simple, yet  highly controllable heat process for processing substrates.   All models feature a remote digital thermostat, which may be placed up to 32 in. from the plate. Set point and current temperature are digitally displayed in C or F, and temperature is held constant within 1% of set point.

This thermostat may be programmed in a wide range of ramp and soak profiles.  An optional com port allows you to communicate with the thermostat from your computer

An on-off valve is furnished for your vacuum supply. Vacuum rings and port are easily enabled or disabled with recessed set screws.

   

Model

Plate size (in)

Overall size (in)

Vacuum rings

Plate surface. 005 

Max temp (C)

power
 

HP66V

6 X 6

8 X 8 X 2 high

pv3 or pv4

aluminum

400

120/240

HP99V

9 x 9

11 x 11 x 2

pv3 or pv4

aluminum

400

120/240

HP1212V

12 x 12

14 x 14 x 2

select

aluminum

400

120/240

HP1818V

18 X 18

20 x 20 x 2

select

aluminum

400

120/240

HP2424V

24 X 24

26 x 26 x 2

select

aluminum

400

240

HP66HV

6 x 6

10 x 10 x 4

pv3 or pv4

stainless

537

120/240

HP99HV

9 x 9

13x 13 x 4

pv3 or pv4

Stainless 303

537

240

HP1212HV

12 x 12

16 x 16 x 4

select

Stainless 303

537

240

HP1818HV

18 x18

22 x 22 x 4

select

Stainless 303

537

240

HP2424HV

24 x 24

28 x 28 x 4

select

Stainless 303

537

240

Notes:  Heat rise: V models, approx 20C/minute. HV models approx 25C/minuteVacuum rings -- select from chart below or we will customize to your requirementsOther voltages available

 


Plate style PV3


Plate style PV4


Plate style PV6

                 Standard vacuum ring patterns

Plate PV3
Dia in / mm

Plate PV4
Dia in /  mm

Plate PV6
Dia in /  mm

.75     (19.05)

.75     (19.05)

75     (19..05)

1.75   (44.45)

1.75   (44.45)

1.75   (44.45)

3.75   (95.25)

3.75   (95.25)

3.75   (95.25)

 

5.75   (146.05)

5.75    (146.05)

 

 

7.75    (196.85)

 

 

11.65    (295.91)

         

Chucks with gas-tight hoods, for nitrogen

Model HP1212HV is shown with a gas tight hood, fitted with a high temperature glass window. This fully insulated hood is 4 in above the heated chuck.

The vented base shown under the heated chuck housing contains a motorized lift pin assembly. Lift pin speed is controlled up and down.


 

 Interior view of motorized lift pin assembly. This version is controlled with a computer.


 

 

 

Temperature uniformity for model HP 1212V

ZONE

Zone size
inches

Set pt
100C

Set pt
200C

Set pt
300C

Set pt
400C

A

2.4 x 2.4

100

200

301

400

B

4.8 x 4.8

99

199

298

398

C

7.2 x 7.2

97

193

296

385

D

9.5 x 9.6

92

189

290

380

E

12 x 12

81

183

278

360

This model has a tall gas-tight hood with nitrogen gas entering from the top. Special perforated metal filters spread the nitrogen flow evenly over the work piece. Operations (Nitrogen flow on,off )( Heat on,off) (Hood up,down) , are controlled with a timer. The light tower displays activation of these functions. 

The polished stainless steel plate is 24x24 inches, and  operates at 450C

 

Model HP66V, with nitrogen hood removed, is shown with style pv3 vacuum pattern. The plumbing delivers and retrieves coolant through tunnels machined in the chuck.

Chuck temperature is reduced from 300C to room temperature in approximately 25-30 minutes.




 

                                       

Wenesco invites inquiries about customized hot plates in different sizes or with special temperature requirements and features.  Call or write us today about your unique needs.


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Please direct your inquiries and orders to our factory sales office

Wenesco, Inc.,  3057 N Rockwell, Chicago, Illinois, 60618. 
Telephone (773) 463 9200.   Toll-free: (800) 233-4430.  FAX: (773)
463 1400
Habla Espanol? Telefono Juan Hernandez- ext 16

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